Shanxi Jianing Forging can process large-diameter pressure vessel shell forgings made of carbon steel, stainless steel, and alloy steel. The station has a wealth of real-world cases of cylinder forging, fully demonstrating the forging capabilities of large-size cylinders and the corrosion-resistant results of finished products.
In the field of wind power equipment manufacturing, large tube forgings are key components of the core transmission system and structural support of wind turbines. A certain wind power heavy factory needed to purchase a batch of high-precision, high-performance tube forgings for assembling wind turbines during the construction of a project in Nanchuan, Chongqing. After extensive investigation and comparison, the client ultimately chose to cooperate with Jianing Forging, which provided the overall forging solution.
This heavy wind power plant faces multiple difficulties in the procurement process of shell forgings. First, forgings are large in size and have uneven wall thicknesses, requiring strict temperature control and deformation management during the forging process. Improper processes can easily lead to internal cracks or tissue segregation. Secondly, customers have strict requirements for dimensional and geometric tolerances of forgings, which must meet the precision of subsequent machining and assembly. Additionally, the project schedule is tight, requiring forgings to be delivered in a short time, and traditional forging suppliers often struggle to meet the dual challenges of quality stability and timely delivery.
To address these pain points, Jianing Forging offers targeted solutions. In terms of process design, multi-directional forging and temperature-controlled forging technologies are adopted. By optimizing heating specifications and deformation parameters, internal stress is effectively eliminated, helping to achieve uniform and dense internal structure of forgings. At the production execution level, equipped with a precision CNC press and an online dimensional inspection system, real-time monitoring and adjustment of the forging process help ensure the dimensional accuracy of finished products is kept within customer requirements. At the same time, Jianing Forging has a mature project management process, with every stage closely connected and operated in parallel from raw material procurement to post-forging heat treatment. This significantly shortens production cycles while maintaining quality, ultimately delivering all cylinder forgings on time and earning customer recognition.
