Shanxi Jianing Forging provides customized processing of lightweight aluminum alloy forgings and aluminum flanges. The on-site aluminum alloy forging project cases are complete, with products that are lightweight and meet strength standards, compatible with new energy and lightweight equipment.
A construction machinery parts factory in Liupanshui, Guizhou, has long purchased alloy steel forgings for its loaders, excavators, and other equipment with wear parts. During the cooperation, the factory discovered that some forgings on the market had issues such as insufficient strength and short service life, directly affecting equipment operating efficiency and maintenance costs. Recommended by the industry, the plant established a partnership with Jianing Forging to develop specialized forgings tailored to specific working conditions.
The core pain points faced by the plant include:
1. Original forgings frequently experience early fracture under high load and high-impact conditions, with an average replacement cycle of less than 3 months;
2. Poor dimensional consistency of forgings leads to uneven assembly clearances, accelerating overall machine wear;
3. Some suppliers have long delivery cycles and cannot meet urgent equipment repair needs;
4. Product materials and heat treatment processes lack customization, making it difficult to meet the differentiated requirements of different models.
To address these pain points, Jianing Forging offers the following system solutions:
• Made of high-quality alloy steel materials (such as 40Cr, 42CrMo), combined with precise temperature-controlled forging and quenching and tempering heat treatment processes, improving tensile strength and impact toughness of forgings, extending actual service life to over 8 months;
• Introduces fine dies and multi-station die forging technology to keep forging dimensional tolerances within ±0.2mm, aiding assembly consistency and interchangeability;
• Established rapid response mechanism: regular order delivery time reduced to 15 days, urgent orders can be delivered within 7 days;
• Provides full-process customization services from material selection to forging, heat treatment, and machining, designing forging structures and process solutions tailored to customer equipment models and working condition parameters.
