Shanxi Jianing Forging provides customized processing of lightweight aluminum alloy forgings and aluminum flanges. The on-site aluminum alloy forging project cases are complete, with products that are lightweight and meet strength standards, compatible with new energy and lightweight equipment.
A mining vehicle factory in Siping, Jilin, has long required high-load, relatively high-strength alloy steel forgings for key structural components. The factory's original forging suppliers had insufficient overall performance, leading to frequent equipment failures and seriously affecting mine transportation efficiency. Leveraging its technical expertise in alloy steel forgings, Jianing Forging provided customized solutions for the plant.
The core issues faced by the mining plant include: early fracture of forgings under heavy load impact, resulting in service life far below expectations; Frequent shutdowns to replace parts have led to a sharp increase in maintenance costs; Conventional forgings have insufficient surface hardness and poor wear resistance, accelerating equipment wear. Additionally, the original forgings had poor dimensional consistency, requiring additional adjustments during assembly, which affected the production line rhythm.
To address these pain points, Jianing Forging has systematically optimized everything from material selection to process control. Made of high-purity alloy steel, combined with optimized forging ratios and heat treatment curves, the structure becomes more uniform and dense, improving fatigue resistance and impact toughness. Through more accurate die design and process control, it helps ensure strict dimensional tolerances for forgings and enables seamless assembly. The finished product has stable surface hardness and improved wear resistance, effectively extending the replacement cycle of components. After actual installation and verification by the factory, component lifespan has increased by about 40% compared to before, and overall maintenance costs have decreased by about 30%.
