Shanxi Jianing Forging includes real-life engineering cases of tube sheets, flanges, and various round disc forgings. The finished products of carbon steel and stainless steel disc forgings are clearly photographed, directly reflecting the processing precision of the forgings and the effectiveness of pipeline compatibility.
A wind power equipment factory in Cangzhou, Hebei, faced issues such as low raw material utilization, long processing cycles, and insufficient product quality stability when producing disc forgings for large wind turbines. After extensive investigation, the factory ultimately chose to cooperate with Jianing Forging, which provided customized disc forging solutions. This cooperation not only improved production efficiency but also reduced overall costs, earning high recognition from customers.
The wind power equipment factory encountered the following challenges during the manufacturing of disc forgings: First, traditional forging processes led to severe material waste and high costs; Second, insufficient internal microstructure density of the product, which affects subsequent machining life and finished product performance; Third, poor dimensional consistency during bulk supply, requiring frequent rework and adjustments; Fourth, the delivery cycle is long, which cannot keep pace with the rapid advancement of wind power projects. These issues have long limited customers' ability to respond in the wind power market competition.
To address these pain points, Jianing Forging has systematically optimized everything from process design to production execution. Using computer simulation technology, the forming process of disc forgings is predicted, optimizing billet size and forging ratio, thereby improving material utilization to a reasonable level. At the same time, the use of multi-directional forging and temperature-controlled cooling processes helps refine internal grains and achieve uniform microstructure, thereby improving the overall mechanical properties of the product. In the production stage, introducing fine molds and standardized operating procedures helps ensure stable and controllable dimensional tolerances for forgings in the same batch. In addition, Jianing Forging has established a rapid response mechanism, compressing standard delivery cycles within industry norms and effectively supporting customers' project schedules.
