Shanxi Jianing Forging includes real-life engineering cases of tube sheets, flanges, and various round disc forgings. The finished products of carbon steel and stainless steel disc forgings are clearly photographed, directly reflecting the processing precision of the forgings and the effectiveness of pipeline compatibility.
An automation equipment factory in Zhoukou, Henan, set strict requirements for the quality and delivery cycle of core disc forgings when producing specialized automation equipment. With its mature forging technology, Jianing Forging provided the factory with customized disc forging solutions, effectively supporting the performance and installation accuracy of key equipment components.
The original disc forging supplier at this equipment factory had the following issues: uneven internal structure of the forging, leading to cracks and deformation after processing; Low material utilization rate, increasing production costs; Excessive machining allowance, extending subsequent machining cycles; Insufficient batch consistency affects equipment assembly efficiency and finished product pass rate.
To address these pain points, Caring Forging offers the following solutions: adopting multi-directional forging processes to improve internal density and streamline distribution of forgings, helping to stabilize mechanical properties; By accurately calculating blank dimensions, machining allowances are kept within a reasonable range, achieving an increase in material utilization by about 12%; Optimized heat treatment processes eliminate residual stress and reduce subsequent processing deformation; Relying on standardized molds and process control, batches maintain good dimensional consistency and improve assembly efficiency.
