Shanxi Jianing Forging has gathered real-world cases of wind power flange rings, ring gears, bearing rings, roller rings, and other ring landings, with a complete range of finished forging products for carbon steel, stainless steel, and alloy rings, providing reference for product selection and non-standard solutions.
In the field of wind power equipment manufacturing, the quality of annular forgings, as core bearing components, directly affects the overall operational stability and service life of the entire machine. A wind power bearing factory in Baoji, Shaanxi (hereinafter referred to as "the company") needs to seek partners capable of supplying high-precision, reliable ring forgings to enhance product competitiveness. After multiple evaluations, the company ultimately adopted the ring forging solution provided by Jianing Forging, improving key issues in the production process.
The company faces three core pain points when producing wind power bearings: First, the bearing has strict dimensional tolerance requirements for annular forgings, and conventional forging processes struggle to stably meet precision standards, resulting in large machining allowances and low material utilization in subsequent processing; Second, wind power equipment operates under harsh conditions for long periods, requiring forgings to have excellent mechanical properties and fatigue life. Under conventional processes, forgings have insufficient microstructural density, posing early failure risks; Third, the project has tight delivery cycles and traditional forging processes are inefficient, making it impossible to match the complete machine assembly schedule.
To address these pain points, Jianing Forging offers customized ring forging solutions:
First, by adopting fine forging processes and specialized mold design, the internal and external diameter and height dimensions of forgings are controlled at industry-leading levels, significantly reducing machining allowance and improving material utilization.
Second, by optimizing heating specifications and forging ratios, combined with strict temperature-controlled cooling processes, uniform and refined grain structures are obtained, ensuring that the tensile strength, yield strength, and impact toughness of forgings meet wind power bearing requirements, while also extending fatigue life.
Finally, Jianing Forging has established a rapid response mechanism, shortening the cycle from material procurement to finished product delivery, helping to meet the company's urgent production scheduling needs. Since mass supply began, the forging qualification rate has remained stable, and customer feedback has been positive.
