Shanxi Jianing Forging can process large-diameter pressure vessel shell forgings made of carbon steel, stainless steel, and alloy steel. The station has a wealth of real-world cases of cylinder forging, fully demonstrating the forging capabilities of large-size cylinders and the corrosion-resistant results of finished products.
A heavy industry equipment factory in Yangzhou, Jiangsu faced challenges such as high processing difficulty and strict quality control requirements when producing large tube forgings. The factory commissioned Jianing Forging to conduct custom production of the barrel forgings, and through close collaboration, both parties ultimately delivered qualified products that met technical specifications.
This customer encountered the following issues during the production of cylinder forgings: low raw material utilization rate, resulting in persistently high costs; The forging process lacks stability, making it difficult to achieve internal product tissue uniformity; Large-sized cylinder forgings are prone to deformation after heat treatment, affecting subsequent machining accuracy; Tight delivery cycles place high demands on the coordination and efficiency of production processes.
To address these pain points, Jianing Forging offers a systematic solution: using optimized blanking and multi-directional forging processes, improving material utilization by about 15%; Through temperature-controlled forging and grain refinement technology, the internal microstructure of the forging is improved; Introduced pre-deformation control and segmented aging heat treatment processes to effectively control heat treatment deformation within 0.3%; At the same time, through lean scheduling and parallel process management, the overall delivery cycle is shortened by about 20%, meeting customers' urgent order needs.
