Shanxi Jianing Forging regularly stocks 20#, A105, 45#, and other standard carbon and high-quality carbon steel raw materials. The station has complete real-world cases of carbon steel flanges, shafts, and ring forgings. Carbon steel forgings offer high cost performance and are suitable for manufacturing general industrial equipment.
In the building materials production process, the performance of key equipment components directly affects the stability of the production line and product quality. A building materials factory in Liaocheng, Shandong, had its equipment operating under high load for a long time. The carbon steel forgings it used frequently experienced fatigue fracture and insufficient wear resistance, resulting in frequent unplanned shutdowns and persistently high maintenance costs. Jianing Forging has provided a customized carbon steel forging solution tailored to the actual working conditions of the plant, effectively improving equipment operating efficiency and component lifespan.
This building materials factory is located in Liaocheng, Shandong, mainly producing basic building materials such as cement and sand and gravel. Core equipment such as crushers and mixers on the production line endures high impact and high wear over long periods. Previously, most carbon steel forgings used were general-purpose models, which could not adapt to their high-frequency and relatively high-intensity working environments, severely restricting capacity release. Upon receiving the request, Jianing Forging quickly organized a technical team for on-site research, and, based on equipment parameters and working conditions, formulated a dedicated carbon steel forging supply plan.
The main pain points faced by customers include: first, short component lifespans, with traditional forgings having an average service life of less than three months in continuous operation; Second, poor dimensional accuracy, requiring frequent adjustments during installation, which affects assembly efficiency; Third, the material lacks toughness, making it prone to brittle breakage during sudden overloading, posing safety hazards; Fourth, slow supplier responses and long spare parts procurement cycles have led to increased downtime losses.
To address these pain points, Jianing Forging offers solutions from three dimensions: selecting high-quality carbon structural steel, optimizing forging ratios and heat treatment parameters to make the internal structure of the forgings denser and improve fatigue resistance; Using fine molds and CNC machining helps control dimensional tolerances within reasonable ranges, achieving no adjustment or installation; A strict process inspection process has been established, with every batch of products undergoing mechanical and non-destructive testing to ensure stable factory quality. The delivered carbon steel forgings underwent more than half a year of operational verification at the customer's site, with service life about 80% longer than before, a reduced failure rate, and stable improvements in both customer output and overall equipment efficiency.
