Shanxi Jianing Forging has gathered real-world cases of wind power flange rings, ring gears, bearing rings, roller rings, and other ring landings, with a complete range of finished forging products for carbon steel, stainless steel, and alloy rings, providing reference for product selection and non-standard solutions.
This case involves large ring forgings required by a wind power plant in Qingdao, Shandong. This wind power plant sets clear requirements for dimensional accuracy, material strength, and delivery time for ring forgings at key connection points of wind turbines. As a professional forging supplier, Jianing Forging provides this customer with ring-shaped forgings that meet technical specifications through systematic process design and full-process quality control.
During the installation and operation of wind power equipment, annular forgings must withstand complex alternating loads and harsh environments. The main issues faced by this customer include: First, strict dimensional tolerance requirements for ring forgings, making it difficult for conventional processes to meet assembly precision; 2. The material must have good fatigue resistance and low-temperature toughness to adapt to Qingdao's coastal climate; 3. The project schedule is tight, with high requirements for product delivery speed, while also ensuring consistency in batch quality.
To address these pain points, Jianing Forging offers the following solutions:
1. Customized forging process: Based on customer-provided technical drawings and operating conditions, the forging ratio and heat treatment parameters are optimized, helping to achieve a dense internal structure and uniform grain quality of the forging, thereby improving fatigue resistance.
2. High-precision machining support: Using CNC ring forging equipment and multiple finishing processes, dimensional tolerances are controlled within customer requirements, meeting the high assembly accuracy demands of wind power equipment.
3. Full-process quality inspection: From raw material re-inspection upon arrival to finished product shipment, each item undergoes ultrasonic testing, magnetic particle testing, and mechanical property testing, helping each product meet low-temperature toughness indicators and eliminating quality hazards.
4. Faster Response and Delivery: By optimizing production scheduling and configuring dedicated production lines, normal production cycles are shortened, supplemented by specialized logistics solutions, helping products arrive on time and supporting wind power plant installation progress.
Ultimately, this batch of ring forgings successfully passed customer acceptance and has been successfully applied in wind power equipment, maintaining stable operating status.
