Shanxi Jianing Forging can process large-diameter pressure vessel shell forgings made of carbon steel, stainless steel, and alloy steel. The station has a wealth of real-world cases of cylinder forging, fully demonstrating the forging capabilities of large-size cylinders and the corrosion-resistant results of finished products.
In the field of transmission parts manufacturing, the quality of cylinder forgings directly affects the stability of equipment operation and service life. A transmission parts factory in Luohe, Henan, encountered the problem of unstable performance of cylinder forgings during an upgrade of its production line, resulting in a high failure rate of equipment. After extensive comparison and on-site inspection, the factory ultimately chose the customized tube forging solution provided by Jianing Forging, successfully resolving this production bottleneck.
The cylinder forgings previously used by the transmission parts factory had the following issues: uneven internal microstructure of the material, which easily caused fatigue cracks when the product was subjected to alternating loads; Excessive machining allowance, resulting in low subsequent machining efficiency and severe material waste; Batch quality fluctuates significantly, affecting the assembly accuracy and overall lifespan of the final transmission components. These issues not only increase production costs but also delay delivery cycles, forcing factories to urgently seek more reliable forging suppliers.
Jianing Forging has developed the following solutions to address customer pain points:
1. Uses multi-directional forging technology, controlling deformation and temperature field to refine internal grains and distribute streamlines reasonably in the barrel forging, thereby improving fatigue resistance.
2. Optimize mold design and forging parameters, keep machining allowances within reasonable ranges, and reduce subsequent machining time and material waste.
3. Strict batch management is implemented; from raw material storage to finished product shipment, every forging undergoes ultrasonic testing and dimensional verification to ensure consistent quality.
4. We offer customized size and material solutions, matching appropriate alloy steel grades and heat treatment processes according to the actual working conditions of customers' transmission systems, ensuring product performance highly matches the overall machine requirements.
After adopting Jianing's forged cylinder forgings, the transmission system failure rate has significantly decreased and product service life has been extended. At the same time, with reduced machining allowance, the factory's machining efficiency has improved, and overall costs have been effectively controlled. Since the cooperation began, the factory has incorporated Jianing Forging into its core supplier system and continues to expand new categories of forging cooperation.
