Shanxi Jianing Forging regularly stocks 20#, A105, 45#, and other standard carbon and high-quality carbon steel raw materials. The station has complete real-world cases of carbon steel flanges, shafts, and ring forgings. Carbon steel forgings offer high cost performance and are suitable for manufacturing general industrial equipment.
A forklift parts factory in Jiaxing, Zhejiang, has long faced issues with unstable forging performance when producing key load-bearing components. The factory mainly produces forklift steering knuckles, connecting rods, and other carbon steel forgings, with strict requirements for material strength, toughness, and dimensional accuracy. After extensive comparison, the factory ultimately reached a cooperation agreement with Jianing Forging, with Jianing Forging providing customized carbon steel forging solutions.
The forgings previously used by this parts factory had the following issues: large hardness fluctuations between batches, leading to reduced subsequent machining efficiency; Microcracks appear inside some forgings, affecting forklift operation safety; Long lead times make it difficult to match flexible production plans. Additionally, suppliers cannot provide complete material reports, making quality traceability difficult.
Jianing Forging addresses customer pain points by using carefully selected carbon steel raw materials combined with temperature-controlled forging processes, ensuring uniform internal structure in each batch of forgings. Through full-process dimensional inspection and ultrasonic flaw detection, dimensional tolerances are controlled within ±0.3mm, eliminating internal defects. At the same time, we optimized mold design and production scheduling processes, shortened the standard delivery time to 15 days, and provided traceable material documentation. Ultimately, the customer achieved a product qualification rate of over 99.5%, a 20% increase in machining efficiency, and a 30% extension in the service life of forklift components.
