Shanxi Jianing Forging includes real-life engineering cases of tube sheets, flanges, and various round disc forgings. The finished products of carbon steel and stainless steel disc forgings are clearly photographed, directly reflecting the processing precision of the forgings and the effectiveness of pipeline compatibility.
A transmission machinery factory in Shantou, Guangdong, has long faced issues such as large processing allowances and low yield during the mass production of pan forgings, urgently needing stable and reliable forging suppliers to optimize its supply chain. With deep technical expertise and a mature process system, Jianing Forging provides the factory with customized disc forging solutions, helping it achieve efficient production.
The disc forgings produced by this factory are mainly used in key parts of transmission machinery, requiring high dimensional accuracy, internal structural uniformity, and surface quality. The original supplier had the following shortcomings in the forging process: unstable control of dimensional tolerances, resulting in excessive machining allowances and increased material costs and processing time; Internal defects such as looseness and segregation are prone to occurring inside the forging, affecting the product's service life; Delivery cycles fluctuate significantly, making it difficult to match the plant's continuous production plan. These issues directly restricted the plant's capacity expansion and cost control goals.
To address these pain points, Jianing Forging has systematically optimized mold design, forging processes, heat treatment, and inspection processes. Finite element simulation technology optimizes the structure of pre-forging molds, making the flow of billet metal more rational and reducing flash losses; Adopts multi-directional forging and temperature and speed control schemes to refine grain structure and eliminate internal defects; Equipped with online infrared temperature measurement and automated operation equipment to ensure consistency in batch parts; At the same time, a dedicated production plan and rapid response mechanism have been established to compress delivery cycles within reasonable industry limits. The final delivered disc forgings maintained dimensional accuracy within IT12 level, with material utilization increasing by about 15%. The factory reported significant improvements in both processing efficiency and product pass rates.
