Shanxi Jianing Forging finishing gears, valve bodies, and automotive parts fine die forging live case study, intuitively presenting high-precision die forging processing and finished product dimensional accuracy, suitable for automotive, petrochemical, and hydraulic equipment support.
A valve heavy factory in Jinzhou, Liaoning, is a well-established enterprise specializing in industrial valve manufacturing, with products widely used in key sectors such as petroleum, chemical, and electric power. As market demands for valve safety and service life increase, the factory encountered technical bottlenecks in the production of core die forgings. The original process struggled to balance efficiency and quality, so it sought a more reliable die forging solution.
The factory faces multiple challenges in mold forging processing: first, traditional forging methods lead to uneven internal product structure, affecting valve sealing performance under high-pressure conditions; Second, large processing allowances and low material utilization drive up production costs; Third, significant delivery time fluctuations make it difficult to meet downstream customers' delivery milestones. These issues not only restrict capacity improvement but also increase the difficulty of quality control.
To address these pain points, Jianing Forging offers customized overall die forging solutions. By optimizing mold design and forging process parameters, the distribution of forgings is more reasonable, thereby improving the overall mechanical properties of the product. At the same time, by adopting fine cutting and near-net forming technology, material utilization is raised to a high industry level, effectively reducing waste costs. In addition, Jianing Forging has established a full-process inspection system from raw material entry to finished product shipment, which helps ensure consistency between batches and, combined with flexible scheduling mechanisms, compresses delivery cycles to controllable ranges, helping customers stabilize production rhythms.
