Shanxi Jianing Forging provides customized processing of lightweight aluminum alloy forgings and aluminum flanges. The on-site aluminum alloy forging project cases are complete, with products that are lightweight and meet strength standards, compatible with new energy and lightweight equipment.
A wind power bearing factory located in Guilin, Guangxi, specializes in the production of core components for wind power equipment. In the manufacturing of bearings for large wind turbines, the factory places high demands on the strength, fatigue life, and dimensional stability of alloy steel forgings.
Wind power bearings operate long-term under complex operating conditions and are extremely sensitive to internal material density, microstructure uniformity, and machining allowance control. During preliminary tests, the customer discovered that traditional forgings had issues such as local segregation and internal microcracks, increasing the risk of early bearing failure; At the same time, the forging allowance is relatively large, and subsequent machining cycles are long, affecting overall delivery schedule.
To address these pain points, we (Jianing Forging) have systematically optimized everything from material selection, forging processes, to heat treatment. Special alloy steel billets are selected, and multi-directional forging technology is used to improve metal flow distribution. Combined with more precise temperature control after forging heat treatment, the grain fineness and microstructure uniformity of the forgings are enhanced. The final delivered forgings meet UT testing standards for internal quality, with machining allowances controlled within reasonable ranges, helping customers shorten bearing finishing cycles and improve product reliability.
